Rogers PCB Manufacturer. Rogers 3000 Series materials PCB fabrication, Rogers 4000 Series PCB manufacturing, Rogers Series printed circuit board fabrication. We also offer Rogers Hybrids & Mixed Dielectrics circuit board. Buried and Blind Vias holes boards. We have many Rogers series materials in stock and we can arrange to manufacture circuit boards at any time.
RO3000 Series laminates are circuit materials with consistent mechanical properties, regardless of the dielectric constant (Dk) selected. This allows the designer to develop multi-layer board designs that use different dielectric constant materials for individual layers, without encountering war-page or reliability problems. Additionally, the RO3000 series’ dielectric constant is stable over a wide temperature range.
Benefits
- Lowest loss commercial laminates
- Available in a wide range of Dk (3.0 to 10.2)
- Available both with and without woven glass reinforcements
- Low Z-axis CTE provides plated through-hole reliability
RO3003™ Laminates
- Dk of 3.00 +/- 0.04
- Dissipation factor of 0.0013 at 10 GHz
- Available with Rolled Copper
RO3003G2™ Laminates
- Next generation laminates for 77/79 GHz auto radar designs
- Very low profile ED copper for lower insertion loss
- Formulated to minimize Dk variation & enable micro vias
RO3006™ Laminates
- Dk of 6.15 +/- 0.15
- Higher Dk allows for reduced circuit size
RO3010™ Laminates
- Dk of 10.2 +/- 0.30
- Higher Dk allows for reduced circuit size
RO3035™ Laminates
- Dk of 3.50 (+/-0.05)
- Dissipation factor of 0.0017 at 10 GHz
- Available with Rolled Copper
RO3210™ Laminates
- Dk of 10.2
- Available with Rolled Copper
- Woven glass reinforcement increases laminate rigidity
Rogers RO4000 hydrocarbon ceramic laminates and prepregs are the industry leader. Used in microwave and millimeter wave frequencies, this low loss material offers easier use in circuit fabrication and streamlined properties over traditional PTFE materials.
Benefits
- Compatible with FR-4 fabrication processes
- Well controlled dielectric constants (Dk)
- Above-average thermal conductivity (.6-.8)
- Thermally robust – lead free soldering compatibility
- Low Z-axis CTE for reliable plated through-hole quality
- Optimized cost and RF/ microwave performance
- Wide range of DK available (2.55-6.15)
- UL 94 V-0 flame retardant versions available
RO4000® LoPro® Laminates
- Allows reverse treated foil to bond to standard RO4000® dielectric
- Low DK loss for higher operating frequency designs
- Reduced passive intermodulation (PIM) performance
RO4003C™ Laminates
- Original RO4000® material, used in cost sensitive Microwave/RF designs
- Dk of 3.38 (+/-0.05)
- Dissipating factor of 0.0027 at 10 GHz is lowest dielectric loss of R04000® product family
RO4350B™ Laminates
- Market leading material for base station power amplifier designs
- UL 94 V-0 rated
- Dk of 3.48 (+/-0.05)
- Df 0.0037 at 10 GHz
RO4360G2™ Laminates
- RoHS certified
- Low Z-axis CTE
- Dk 6.15 (+/- 0.015)
- Dissipating factor of 0.0038 at 10 GHz
RO4400™/RO4400T™ Series Bondply
- Prepreg family based on RO4000 series core materials.
- Sequential lamination capable
- Lead free soldering capable
- Thinner options for improved multilayer design flexibility
RO4500™ Laminates
- Commercial antenna grade series for high volume designs
- Excellent mechanical rigidity for efficient and reliable installation
- Improved PIM when used with LoPro™ copper
RO4700™ Antenna Grade Laminates
- First RO4000® low Dk antenna grade material available
- Dk 2.55 (+/- 0.05) or 3.0 (+/- 0.05)
- Df 0.0022 at 2.5 GHz or 0.0023 at 2.5 GHz, respectively
RO4830™ Laminates
- Low cost solution for millimeter wave patch antenna designs
- Insertion loss similar to RO3003™ laminate with standard ED copper at 77GHz
- Spread glass to minimize Dk variation
RO4835™ Laminates
- 10x oxidation resistance compared to traditional thermoset laminates
- Dk 3.48(+/-0.05)
- Df 0.0037 at 10GHz
RO4835T™ Laminates
- Thin offerings of the RO4835™ Laminates
- Spread glass minimizes Dk variation
CU4000™ and CU4000 LoPro® Foil
- IPC-4562A Grade 3, High Temperature Elongation Foil
- Enables foil lamination of RO4000 Multilayer PCB
- Simplifies Multilayer PCB registration
In today’s electronic field, with the continuous development of electronic products and the rapid advancement of intelligence, the manufacturing and design of PCB (Printed Circuit Board, printed circuit board) has become increasingly important. As the core component for connecting electronic components, PCB carries the infinite possibilities of modern technology. In this highly technological era, Rogers PCB manufacturing technology has become an industry leader with its superior performance and reliability. This article will provide an in-depth introduction to the key knowledge and technology of Rogers PCB manufacturing, as well as its wide application in modern electronic equipment.
What is Rogers PCB?
Rogers PCB (Rogers Printed Circuit Board) is a printed circuit board made of Rogers material. It is one of the first choices for high-performance circuit design in the modern electronic field. As a high-quality substrate material, Rogers material has excellent electrical and thermal properties, making Rogers PCB outstanding in high-frequency applications and complex circuit design.
First of all, the Rogers material used in Rogers PCB is a high-performance, high-reliability substrate material. Its excellent dielectric properties and thermal stability make it an ideal choice for high-frequency circuit design. Rogers materials can maintain stable signal transmission at high frequencies, effectively reduce signal loss and distortion, and ensure the reliability and stability of the circuit.
Secondly, Rogers PCB is suitable for various complex circuit designs, including microwave circuits, radio frequency circuits, high-speed digital circuits, etc. Because Rogers materials have excellent dielectric properties and thermal properties, Rogers PCB can meet strict requirements for signal integrity, electromagnetic compatibility and thermal stability, providing reliable basic support for complex circuit design.
In addition, Rogers PCB also has good processing performance and plasticity, which can meet the design needs of various specific applications. Designers can flexibly select the material type, number of layers, thickness, size and other parameters of Rogers PCB based on specific circuit requirements and application scenarios to achieve customized design and meet product performance and cost requirements to the greatest extent.
In short, Rogers PCB, as a printed circuit board made of high-quality Rogers materials, has excellent electrical properties, thermal properties and processing plasticity. It is suitable for various high-frequency applications and complex circuit designs, and is indispensable in the modern electronics field. important parts of.
Rogers PCB design Reference Guide.
Rogers PCB manufacturing involves a complex series of process steps, each of which is critical and directly affects the performance and quality of the final product. Below is a detailed reference guide to Rogers PCB manufacturing:
Material Selection
Selecting the right Rogers substrate material for your specific application is critical. When selecting materials, factors such as dielectric constant, loss factor, and thermal stability need to be considered. Different application scenarios may require different combinations of materials to meet specific performance requirements. For example, for high-frequency applications, materials with low dielectric constant and small loss factor need to be selected to ensure the stability and reliability of signal transmission.
Design Layout
During the design layout stage, the PCB layout needs to be optimized to ensure signal integrity and electromagnetic compatibility. Through reasonable layout design, signal interference and crosstalk can be minimized and the anti-interference ability and stability of the system can be improved. In addition, factors such as heat dissipation and impedance matching also need to be considered to ensure that the circuit board can work stably and reliably during operation.
Laminated
Lamination is a process in which different layers of substrate materials and copper foil are pressed into a whole through a high-temperature and high-pressure lamination process. This step is crucial and directly affects the reliability and stability of the circuit board. Through a precise lamination process, good connections between layers can be ensured, reducing signal loss and crosstalk caused by mismatch between layers.
Chemical Processing
Chemical processing is the process of using chemical methods to remove unnecessary copper foil and form the conductor and hole structure of the circuit board. Through precise chemical processing technology, the structure of the wires and holes of the circuit board can be ensured to be clear and accurate, and problems such as line breakage or hole blockage caused by improper processing can be avoided.
Final Assembly
Final assembly is the process of soldering electronic components to the PCB surface for testing and quality control. During the assembly process, it is necessary to ensure good welding quality and accurate component installation positions, while conducting strict testing and quality control to ensure that the product meets specifications and meets customer needs and expectations.
By strictly following the above reference guidelines for Rogers PCB manufacturing, we can ensure that the products have excellent performance and stability, meet the needs of various application scenarios, and provide customers with high-quality electronic products.
What material is used in Rogers PCB?
Rogers PCBs use Rogers materials as substrates, which have excellent dielectric properties and thermal stability, making them ideal for high-performance circuit designs. Among Rogers PCB material series, RO4003C and RO4350B are two popular series, which show excellent performance in different application scenarios.
RO4003C is a low-loss, high-frequency dielectric material with excellent microwave performance and stable dielectric properties. Its features include low dielectric loss, excellent high-frequency performance and excellent thermal stability, making it suitable for high-frequency applications such as microwave circuits, radio frequency antennas, and antenna arrays.
RO4350B, on the other hand, is a high-performance, low dielectric loss microwave dielectric material with excellent electrical properties and excellent processability. RO4350B material has stable dielectric constant, low dielectric loss and excellent dielectric properties, and is suitable for microwave circuit design such as high-frequency circuits, microstrip antennas, and radio frequency filters.
Whether it is RO4003C or RO4350B, they both have excellent dielectric properties and stable thermal characteristics, making them suitable for various high-frequency and microwave circuit designs. These materials not only have excellent electrical properties, but also have good processing properties and can meet the needs of complex circuit designs and high-performance applications.
Overall, Rogers PCB material series provides a variety of options suitable for different application scenarios and design requirements. Whether it is high-frequency applications or microwave circuit design, Rogers PCB materials can meet designers’ requirements for performance, stability and reliability, providing strong support for performance improvement and innovation of electronic products.
What size are Rogers PCB?
The size of Rogers PCB is a very critical part of the design process because it directly affects the performance, applicable scenarios and cost of the circuit board. Rogers PCB dimensions are not set in stone but can be customized to meet specific application needs. This flexibility makes Rogers PCB one of the first choices in many industries.
First, Rogers PCB can meet the design needs of small micro circuit boards. For some applications that require a high degree of integration and compact layout, such as mobile devices, smart wearable devices, etc., small and lightweight circuit boards are required. The excellent performance and reliability of Rogers PCB make it an ideal choice for this type of product. Through fine design and highly integrated circuit layout, Rogers PCB can implement complex functions in a very small space.
At the same time, Rogers PCB can also cope with the design needs of large-scale high-performance circuit boards. In some applications that require higher performance and faster signal transmission rates, such as communication base stations and radar systems, circuit boards with high performance and high-speed transmission are needed. The material advantages and manufacturing process of Rogers PCB can meet the needs of such applications and ensure the stability and reliability of signal transmission. Moreover, Rogers PCB can also support multi-layer stacking design, further improving the performance and complexity of the circuit board.
In general, Rogers PCBs are flexible in size and can be customized according to specific application scenarios and needs. Whether it’s a small micro circuit board or a large high-performance circuit board, Rogers PCB can provide reliable solutions. This flexibility and diversity make Rogers PCB one of the first choices in many industries, providing strong support for the design and manufacturing of various electronic products.
The Manufacturer Process of Rogers PCB.
The manufacturing process of Rogers PCBs is a complex and precise process designed to ensure the performance and reliability of the final product. Below are the detailed steps of Rogers PCB manufacturing process:
The first is design verification. At this stage, engineers will design the schematic and layout of the PCB according to the customer’s requirements and specifications. Through computer-aided design software (CAD) and simulation tools, they can verify the accuracy and feasibility of the design and ensure that the electrical characteristics of the PCB are as expected.
Next is the preparation of raw materials. Before manufacturing PCB, various raw materials need to be prepared, including Rogers substrate materials, copper foil, chemicals, etc. These materials must meet strict quality standards and undergo rigorous inspection and testing to ensure their stability and reliability.
Then there is the craft processing. At this stage, process steps such as lamination, chemical etching, hole drilling, and surface treatment will be performed to process the raw materials into the finished PCB. The lamination process presses layers of different materials and copper foil together to create a multi-layered structure. The chemical etching process is used to remove unnecessary copper foil to form circuit patterns and conductor structures. Holes are drilled to form connection holes on the PCB for mounting electronic components.
Next comes detection testing. At every stage of the manufacturing process, strict quality inspections and testing are required to ensure that the product meets specifications. This includes checking the PCB’s dimensional accuracy, electrical performance, chemical composition, etc. Common inspection methods include X-ray inspection, microscopic inspection, electrical testing, etc.
Finally comes the final packaging. Once the PCB has passed all inspection and testing, it is finally packaged and labeled for shipping and use. Typically, PCBs are placed in anti-static bags with labels and instructions to ensure product integrity and safety.
Through strict quality control and process optimization, Rogers PCB manufacturing process can ensure that the final product has excellent performance and reliability. This high-standard manufacturing process makes Rogers PCB the first choice for many critical applications, including communications equipment, medical instruments, aerospace and other fields.
The Application area of Rogers PCB.
Rogers PCB is widely used in many critical areas, and its excellent performance and reliability make it the first choice for many critical applications. The following are the applications of Rogers PCB in the fields of communication equipment, medical instruments, aerospace, automotive electronics and industrial control:
Communication Device
In modern communication equipment, especially in 5G and Internet of Things (IoT) devices, circuit boards are required to have excellent high-frequency performance and signal integrity. Rogers PCB is favored for its superior high-frequency characteristics and is often used to manufacture base station antennas, RF front-end modules, signal processors and fiber optic communication equipment.
Medical Equipment
The medical industry has very stringent requirements for electronic equipment, requiring a high degree of reliability and accuracy. Rogers PCB is widely used in medical imaging equipment, vital signs monitoring instruments, medical diagnostic equipment, etc. Its stable performance and low loss characteristics ensure the accuracy and reliability of the equipment.
Aerospace
The aerospace sector places extremely high demands on the performance and reliability of electronic equipment as it operates under extreme environmental conditions. Rogers PCB is commonly used in aerospace electronic systems, spacecraft control systems, navigation equipment and communication systems. Its stability and shock resistance under high temperature and pressure ensure the reliable operation of equipment in extreme environments.
Vehicle Electronics
Modern cars rely more and more on electronic systems, from engine control to in-car entertainment systems, all requiring high-performance electronic equipment. Rogers PCB is widely used in the field of automotive electronics and is used to manufacture key components such as engine control units, vehicle navigation systems, and airbag controllers. Its stable performance and anti-vibration characteristics ensure reliability and safety during vehicle operation. .
Industrial Control
Industrial control systems have extremely high requirements on the stability and reliability of electronic equipment because they directly affect the normal operation of the production line and product quality. Rogers PCB is widely used in industrial automation, robot control, sensor systems and other fields. Its excellent high-frequency performance and anti-interference ability ensure the stability and accuracy of the system.
To sum up, Rogers PCB, as a high-performance, high-reliability printed circuit board material, plays an important role in key fields such as communications, medical, aerospace, automotive and industry, providing a foundation for the development of modern electronic equipment. A solid foundation.
What are the advantages of Rogers PCB?
Rogers PCB has significant advantages over traditional FR4 PCB in terms of high-frequency performance, loss factor and thermal stability, which makes it widely used in high-frequency, microwave and RF applications.
First, Rogers PCBs have excellent high-frequency performance. The characteristics of its material enable Rogers PCB to transmit signals at high frequencies and maintain signal stability and accuracy. This makes it play an important role in high-frequency fields such as wireless communications, radar systems, and satellite communications.
Secondly, Rogers PCB has a lower loss factor. The loss factor is a measure of the degree of signal energy loss caused by materials, and Rogers PCB has a lower loss factor due to its high-quality materials and manufacturing processes, which can reduce the energy loss during signal transmission, thereby improving the efficiency and performance of the system. .
In addition, Rogers PCB also has higher thermal stability. Rogers PCB can maintain stable electrical performance over a wide temperature range without affecting signal transmission and circuit stability due to temperature changes. This makes its application in extreme environments more reliable and stable.
Finally, Rogers PCBs feature superior signal integrity. By reducing signal distortion and crosstalk, Rogers PCB can improve system performance and reliability and ensure accurate signal transmission. This is crucial for application scenarios with high signal quality requirements, such as communication equipment, radar systems, etc.
In summary, Rogers PCB has broad application prospects in various high-performance electronic systems due to its excellent high-frequency performance, stable thermal characteristics and excellent signal integrity.
FAQ
What is the difference between choosing Rogers PCB and traditional FR4 PCB?
Rogers PCB has better high-frequency performance and thermal stability than traditional FR4 PCB. Rogers PCB is suitable for high-frequency, microwave and radio frequency applications. It has a lower loss factor and better signal integrity, and can meet scenarios that require higher signal transmission quality.
What issues should be paid attention to in Rogers PCB design?
When designing Rogers PCBs, care needs to be taken to maintain good signal integrity and electromagnetic compatibility. Avoiding signal interference and crosstalk, properly laying out circuit components and signal paths, and using appropriate layer stacking and grounding techniques are important considerations in design.
What is special about Rogers PCB manufacturing process?
The manufacturing process of Rogers PCB is slightly different from traditional FR4 PCB. Due to the high performance and special properties of Rogers materials, parameters such as temperature, pressure and chemical treatment need to be strictly controlled during the manufacturing process to ensure product performance and stability.
How to choose the right Rogers PCB material?
Selecting the appropriate Rogers PCB material requires consideration of specific application scenarios and performance requirements. Different series of Rogers materials have different dielectric constants, loss factors and thermal properties. It is crucial to choose the appropriate material according to actual needs.
In what fields are Rogers PCB widely used?
Rogers PCB is widely used in communication equipment, radio frequency modules, microwave radar, antenna systems, medical equipment and other fields. Its high frequency performance and stability make it the material of choice in these fields.
If you have any questions, please feel free to contact us with info@alcantapcb.com , we will be happy to help you.